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I. Production line overview
The production line design of PLM-60 Paper Lid Machine takes full consideration of flexibility, efficiency and quality control. By adopting advanced automation technology, intelligent control system and modular design, the production line can quickly adjust production parameters to meet the production needs of paper lids of different sizes, shapes and materials.
II. Modular design
Raw material handling module:
This module is responsible for feeding raw paper rolls into the production line and pre-processing them. Raw paper rolls can be selected according to customer needs. Paper with different thickness, material and surface treatment.
Equipped with automatic feeding system and tension control system to ensure that the raw paper rolls maintain stable tension and speed during transportation.
The raw material handling module also has automatic cutting function, which can cut the raw paper rolls into paper of suitable size according to production needs.
Forming module:
The forming module is the core part of the production line and is responsible for processing the cut paper into paper lids.
Adopting advanced mold forming technology, the mold can be customized according to customer needs to produce paper lids of different shapes and sizes.
During the forming process, the shape and size accuracy of the paper lid are ensured by precise temperature and pressure control.
Post-processing module:
The post-processing module is mainly responsible for trimming, testing and packaging the formed paper cover.
The trimming process includes removing excess edges, trimming the surface of the paper cover, etc. to ensure the appearance quality of the paper cover.
The inspection process uses advanced inspection equipment to conduct comprehensive inspections on the size, shape, surface quality, etc. of the paper cover to ensure that the product quality meets customer requirements.
The packaging process packs and labels the paper cover according to customer needs for easy transportation and storage.
3. Automation technology
Robotics technology:
Advanced robotics technology is used in many links of the production line, such as automatic feeding robots, forming robots and post-processing robots.
These robots can accurately complete various operations, improve production efficiency, reduce manual intervention and reduce production costs.
Sensor technology:
The production line is equipped with a variety of sensors, such as position sensors, temperature sensors, pressure sensors, etc.
These sensors can monitor various parameters in the production process in real time to ensure the stability and accuracy of the production process.
Through the data fed back by the sensors, the production line can automatically adjust the production parameters to meet the production needs of different products.
Intelligent control system:
PLM-60 Paper Lid Machine's production line adopts an advanced intelligent control system to realize automatic control of the entire production process.
The intelligent control system can receive data fed back by sensors and automatically adjust according to preset production parameters.
At the same time, the intelligent control system can also monitor the operating status of the production line in real time, discover and deal with potential problems in time, and ensure the stable operation of the production line.
IV. Personalized customization capability
Mold customization:
The molding molds on the production line can be customized according to customer needs to produce paper lids of different shapes and sizes.
By replacing the mold, the production line can quickly adapt to the production needs of different products and meet the personalized needs of the market.
Production parameter adjustment:
Various production parameters (such as temperature, pressure, speed, etc.) on the production line can be adjusted according to customer needs.
By adjusting these parameters, the production line can produce paper lids of different materials, thicknesses and appearance qualities to meet the diverse needs of customers.
Quick line change capability:
PLM-60 Paper Lid Machine's production line has the ability to quickly change lines and can complete the switch between different products in a short time.
This enables the production line to flexibly respond to changes in market demand and improve production efficiency and market competitiveness.
5. Quality Control
Online detection system:
The production line is equipped with an advanced online detection system, which can monitor the size, shape, surface quality, etc. of the paper lid in real time.
Through the online detection system, quality problems can be discovered and handled in time to ensure that the product quality meets customer requirements.
Quality traceability system:
The production line of PLM-60 Paper Lid Machine is also equipped with a quality traceability system, which can record the production process and related information of each paper lid.
Through the quality traceability system, the production source and production process of each paper lid can be traced back, providing strong support for quality control and after-sales service.
